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Defining Energy Indicators for Impact Identification on Aerospace Composites: A Physics-Informed Machine Learning Perspective

Energy estimation is critical to impact identification on aerospace composites, where low-velocity impacts can induce internal damage that is undetectable at the surface. Current methodologies for energy prediction are often constrained by data sparsity, signal noise, complex feature interdependencies, non-linear dynamics, massive design spaces, and the ill-posed nature of the inverse problem. This study introduces a physics-informed framework that embeds domain knowledge into machine learning through a dedicated input space. The approach combines observational biases, which guide the design of physics-motivated features, with targeted feature selection to retain only the most informative indicators. Features are extracted from time, frequency, and time-frequency domains to capture complementary aspects of the structural response. A structured feature selection process integrating statistical significance, correlation filtering, dimensionality reduction, and noise robustness ensures physical relevance and interpretability. Exploratory data analysis further reveals domain-specific trends, yielding a reduced feature set that captures essential dynamic phenomena such as amplitude scaling, spectral redistribution, and transient signal behaviour. Together, these steps produce a compact set of energy-sensitive indicators with both statistical robustness and physical significance, resulting in impact energy predictions that remain interpretable and traceable to measurable structural responses. Using this optimised input space, a fully-connected neural network is trained and validated with experimental data from multiple impact scenarios, including pristine and damaged states. The resulting model demonstrates significantly improved impact energy prediction accuracy, reducing errors by a factor of three compared to conventional time-series techniques and purely data-driven models.

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