MeltpoolNet: Melt pool Characteristic Prediction in Metal Additive Manufacturing Using Machine Learning
Characterizing meltpool shape and geometry is essential in metal Additive Manufacturing (MAM) to control the printing process and avoid defects. Predicting meltpool flaws based on process parameters and powder material is difficult due to the complex nature of MAM process. Machine learning (ML) techniques can be useful in connecting process parameters to the type of flaws in the meltpool. In this work, we introduced a comprehensive framework for benchmarking ML for melt pool characterization. An extensive experimental dataset has been collected from more than 80 MAM articles containing MAM processing conditions, materials, meltpool dimensions, meltpool modes and flaw types. We introduced physics-aware MAM featurization, versatile ML models, and evaluation metrics to create a comprehensive learning framework for meltpool defect and geometry prediction. This benchmark can serve as a basis for melt pool control and process optimization. In addition, data-driven explicit models have been identified to estimate meltpool geometry from process parameters and material properties which outperform Rosenthal estimation for meltpool geometry while maintaining interpretability.
Code (0)
등록된 구현이 없습니다.
Tasks
ArticlesBenchmarkingBIG-bench Machine LearningSimilar Papers 제목 키워드 기반
Evaluation of Key Spatiotemporal Learners for Print Track Anomaly Classification Using Melt Pool Image Streams
Recent applications of machine learning in metal additive manufacturing (MAM) have demonstrated significant potential in addressing critical barriers to the widespread adoption of MAM technology. Recent research in this …
Anomaly ClassificationDemonstrating the Suitability of Neuromorphic, Event-Based, Dynamic Vision Sensors for In Process Monitoring of Metallic Additive Manufacturing and Welding
We demonstrate the suitability of high dynamic range, high-speed, neuromorphic event-based, dynamic vision sensors for metallic additive manufacturing and welding for in-process monitoring applications. In-process monito…
3D geometryAnomaly DetectionStatistical Parameterized Physics-Based Machine Learning Digital Twin Models for Laser Powder Bed Fusion Process
A digital twin (DT) is a virtual representation of physical process, products and/or systems that requires a high-fidelity computational model for continuous update through the integration of sensor data and user input. …
DiagnosticAn Augmented Surprise-guided Sequential Learning Framework for Predicting the Melt Pool Geometry
Metal Additive Manufacturing (MAM) has reshaped the manufacturing industry, offering benefits like intricate design, minimal waste, rapid prototyping, material versatility, and customized solutions. However, its full ind…
Generative Adversarial NetworkA Reinforcement Learning Approach for Process Parameter Optimization in Additive Manufacturing
Process optimization for metal additive manufacturing (AM) is crucial to ensure repeatability, control microstructure, and minimize defects. Despite efforts to address this via the traditional design of experiments and s…
Q-Learningreinforcement-learningReinforcement Learning (RL)