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Quantitative reconstruction of defects in multi-layered bonded composites using fully convolutional network-based ultrasonic inversion

Ultrasonic methods have great potential applications to detect and characterize defects in multi-layered bonded composites. However, it remains challenging to quantitatively reconstruct defects, such as disbonds and kissing bonds, that influence the integrity of adhesive bonds and seriously reduce the strength of assemblies. In this work, an ultrasonic method based on the supervised fully convolutional network (FCN) is proposed to quantitatively reconstruct defects hidden in multi-layered bonded composites. In the training process of this method, an FCN establishes a non-linear mapping from measured ultrasonic data to the corresponding velocity models of multi-layered bonded composites. In the predicting process, the trained network obtained from the training process is used to directly reconstruct the velocity models from the new measured ultrasonic data of adhesively bonded composites. The presented FCN-based inversion method can automatically extract useful features in multi-layered composites. Although this method is computationally expensive in the training process, the prediction itself in the online phase takes only seconds. The numerical results show that the FCN-based ultrasonic inversion method is capable to accurately reconstruct ultrasonic velocity models of the high contrast defects, which has great potential for online detection of adhesively bonded composites.

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